EPS Automatic Shape Moulding Machine with Vacuum-Typical-SPZ100-200T

MAIN FEATURES

The machine has many improvements compare to the basic type shape molding machine and the features are as follows:
1.Machine structure:
a, All frame are welded by 16/20mm steel plate with high machine legs, greatly improve machine’ strength.
b, High machine legs made by strong “H” type profile. It’s easy for operator to collect products.
2. Filling system: Adopt normal pressure、vacuum and high pressurized filling. Hopper is controlled by level sensor with double rotation chamber discharge and has got 44 filling outlets.
3. Steam system: Adopt balance PID control valve with Germany gauge, greatly improve steam accuracy and reduce consumption around 20% compare with A/B type;
4. Cooling system: Big vacuum pump with vertical tank, equipped with vertical vacuum cooling water spray on the top, vacuum pump has air, water separator. All these keep very high efficiency, so that vacuum cooling will be used as main cooling instead of water cooling( normally water cooling will be set up only 8-12s), which will keep the water content of product less than 10%;
5. Drainage system: Increase large inlet and outlet of mould, adopts 8- 1” inlet for steam , keep fast cycle time, 6/8-2” outlet for drainage system, 6” big drainage pipe is controlled by butterfly valve, greatly increase heating and drainage speed;
6. Control system:
a, Adopts PLC(Mitsubishi) and touch screen (Schneider) make operation easy.
b, All electronic components adopt famous brands(Schneider, Omron, Germany gauge), greatly improve the machines stability;
c, The air cooling、steam、de-mould、pressure of filling are controlled by long-distance balance valve control.

 

SPZ100-200T Automatic Shape Molding Machine with Vacuum (Typical)
Item
Unit
SPZ100 T
SPZ120 T
SPZ140 T
SPZ160 T
SPZ175 T
SPZ180 T
SPZ200 T
Mould
Dimension
mm
1000*800
1200*1000
1400*1200
1600*1350
1750*1450
1800*1600
2040*1800
Max
Product
Dimension
mm
800*600*
*330
1000*800
*330
1200*1000
*330
1400*1100
*330
1550*1200
*330
1610*1400
*330
1850*1600
*330
Stroke
mm
210-1360
210-1360
270-1420
270-1420
270-1420
220-1370
290-1290
Steam
Entry
mm
80
80
80
80
80
80
80
Steam
Consumption
kg/cycle
(10-13T) Steam of 1T material
Water
Entry
mm
80
80
80
80
80
80
80
Cooling
Water
Consumption
kg/cycle
40-120
45-138
50-150
55-180
60-190
80-200
90-210
Compressed
Air
Entry
mm
40
40
40
40
40
50
50
Compressed
Air
Consumption
m3/cycle
1.2
1.5
1.8
2
2
2.2
2.5
Vacuum
Pump
Capacity
m3/h
165
165
230
280
280
280
280
Connected
Load
KW
10.6
10.6
14.1
19.6
19.6
23.6
23.6
Overall
Dimension
mm
4500*1640
*3900(mm)
4500*1840
*410000(mm)
4600*2140
*4300(mm)
5000*2300
*4600(mm)
5000*2450
*4700(mm)
5100*2610
*5000(mm)
4900*2800
*5200(mm)
Machine
Weight
kg
4500
5200
5700
7000
7500
8000
8500
Cycle
Time
s
60-90
60-100
60-150
90-160
90-160
120-190
130-210
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