EPS Automatic Shape Moulding Machine with Vacuum-Fast-SPZ100-200F

MAIN FEATURES

1.Unique Machine Structure
Easy maintenance, less power consumption.

No Guide Rods: Completely avoiding the numerous problems existing in four pillars molding machine. Such as frequent rod lubrication、mould leakage and difficult mould change, which was caused of the wearing out of guide rods and bearing set.
Separate drive cylinder with lock cylinder, by using one cylinder of DN80 to drive movable plate and four cylinders of DN100 to lock movable plate, instead of only one or two (DN25/DN140) for both mechanical actions. The clamping force is thus increased by 60% and movable speed is increased by 30% as well, while the hydraulic power reduced from 7.5Kw/5.5Kw to 4Kw/3Kw.
2.Steam System
Less steam consumption. Low product rejection rate.
The steam supply is accomplished by PID system. By using Fang Yuan patent sensitive pressure control and large flow steam system, requiring steam pressure 0.10~0.15Mpa only, and the tolerance stays within +/-0.1bar.which realize the so-called “Large-flow” & “Low-pressure” steam system. Compares with normal molding machine, the heating time is saved by 30%, and the energy consumption is reduced by 30%-40% as well. One Kg raw material only consumes 8-12kg steam.
3.Fast mold change device
One extra mold support frame is required, all mold filling gun, ejectors will be fixed on mold support frame completely, then stop machine for exchanging mold support frame, which will same change mold from normally 6-8 hours to 1-1.5 hours.
4.Cooling System
With special design for vacuum system, the vacuum system is very efficient, same as E and T type, this machine will use vacuum as main cooling, After 8-12s water cooling water content of product will be less than 10% (if more than 3 units machine, the central vacuum system are recommend).
5.Control System
Simple operation and Stable quality

All pressure adjustment are remote controlled on control box, such as cross steaming Main steaming, Filling pressure, De-molding and air cooling pressure. It is easily operated. In addition .The hydraulic pressure can be also adjusted in touch screen according to different foaming area.
All control parts 、electric parts、valves、gauges and hydraulic parts adopt famous international brands with high quality, which obtain stable and smooth running.
6. Note: As for FQ type, it is integrated chamber with machine (base on F type machine).

TECHNICAL DATA

Item
Unit
SPZ100F
SPZ120F
SPZ140F
SPZ160F
SPZ175F
SPZ180F
SPZ200F
Mould Dimension
mm
1000×800
1200×1000
1400×1200
1600×1350
1750×1450
1800×1600
2040×1800
Max Product Dimension
mm
870×670
×400
1070×870
×400
1270×1070
×400
1470×1170
×400
1570×1270
×400
1670×1470
×400
1870×1670
×350
Stroke
mm
210-1210
210-1210
260-126
260-1260
260-1260
260-1260
260-1260
Steam Entry
mm
65
65
80
100
100
100
100
Steam Consumption
kg/kg
(8-10T) Material of 1T steam
Water Entry
mm
50
50
80
80
80
80
100
Cooling Water Consumption
kg/cycle
15-20
15-20
15-20
15-20
20-25
20-25
25-30
Compressed Air Entry
mm
50
50
65
65
65
65
80
Compressed Air Consumption
m³/cycle
1
1
1
1.5
1.5
1.5
2
Vacuum Pump Capacity
m³/h
165
165
230
280
280
280
280
Connected Load
Kw
9.5
9.5
12
12
16.5
16.5
19.5
Overall Dimension
mm
4430×2230
×5250(mm)
4430×2430
×5450(mm)
4630×2630
×5650(mm)
4630×2730
×5750(mm)
4630×2830
×5950(mm)
4730×3010
×6150(mm)
4730×3230
×6350(mm)
Machine Weight
kg
4500
5000
6500
7500
8000
8500
10000
Cycle Time
s
50-80
50-100
60-100
70-150
70-150
80-165
90-200
 
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